Summary:

The Genset Maintenance Technician is responsible for the preventive maintenance, troubleshooting, repair, and servicing of diesel- and gas-powered generators across company facilities. This role ensures a reliable backup power supply, compliance with safety standards, and optimal performance of all generator sets (gensets).

Duties and Responsibilities:

1. Generator Maintenance & Servicing

• Perform scheduled preventive maintenance (oil changes, filter replacements, coolant checks, battery testing).
• Conduct load bank testing to verify generator performance under load.
• Inspect and maintain fuel systems, cooling systems, exhaust systems, and electrical components.

2. Troubleshooting & Repairs

• Diagnose and repair mechanical failures (engine issues, fuel injectors, turbochargers, belts, pumps).
• Troubleshoot electrical faults (AVR, control panels, wiring, circuit breakers, voltage regulators).
• Replace defective parts and ensure proper reassembly and testing.

3. Emergency Response

• Provide 24/7 on-call support for generator failures and power outages.
• Rapidly diagnose issues and implement corrective actions to minimize downtime.

4. Documentation & Compliance

• Maintain detailed service logs, work orders, and maintenance records (CMMS or manual logs).
• Ensure compliance with OSHA, NFPA 110, EPA emissions standards, and company safety policies.
• Track fuel consumption, runtime hours, and spare parts inventory.

5. Installation & Commissioning Support

• Assist in new generator installations, ATS setups, and synchronization checks.
• Verify proper operation before handover to operations.

Job Requirements:

1. Education & Certification:

• High school diploma or equivalent (required).
• Technical certification in Electrical/Mechanical Engineering, Generator Maintenance, or a related field (preferred).
• Manufacturer certifications (Cummins, Kohler, Caterpillar, Generac) are a plus.

2. Experience

• 3+ years of hands-on experience in generator maintenance and repair.
• Familiarity with diesel/gas generators (10 kVA – 2000 kVA+).
• Knowledge of ATS, load banks, and paralleling systems.

3. Technical Skills

• Mechanical: Engine diagnostics (compression tests, fuel system troubleshooting). Ability to disassemble, repair, and reassemble generator components.
• Electrical: Proficiency with multimeters, meggers, and diagnostic tools. Understanding of control panels, wiring diagrams, and synchronization systems.

4. Soft Skills

• Strong problem-solving and attention to detail.
• Ability to work independently and under pressure.
• Good communication skills for reporting and team coordination.

5. Work Requirements

• Field work involving on-site servicing at multiple locations.
• Physical demands include lifting up to 25 kg, working in confined spaces, and performing outdoor repairs.
• Shift work with rotational on-call duty for emergencies.